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I came up with 19" x 65" For better efficiency and smoother results, Woodpeckers also recommends using larger-diameter “spoilbit” style router bits with this system. For larger slabs, the 3/4″ ply can potentially sag under the weight and throw off the middle of the slab flattening. Re: Slab flattening jig concept « Reply #9 on: November 07, 2018, 08:58 AM » I do not have pics, but I used DeStaco horizontal clamps in conjuction with shims that I adapted to attach to my MFT style work table (63" x 102" with removable cutting backer in the middle). Nice setup ... I’m going to try a bowl cutting bit with rounded edges and a 3/4” flat bottom when I flatten the next slab. We'll talk about wide belt sanders, planers, limitations of jointers, using a CNC to flatten and finally the use of a DIY router sled to get your slab … FOR SALE - Seattle, WA 2 - Slab flattening jig with router sled, 8´ rails and 4´ wide cross members. My slab started with 3/4" of twist overall and I feel comfortable doing all my flattening from one side and than flipping once to do the other. This board mill is compatible with most routers. Used with a router and router sled, they also work well for flattening end-grain cutting boards or … :) OC. Location: West Seattle Price: $40 ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you’re done. Measure the maximum width of the slab and the maximum length of the two slabs together. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. This was after feedback … router sled. The finish was … Slab Flattening Router Jig Plans Learn how to flatten your own live-edge slab to create a one-of-a-kind table. After flattening, I can't see any high or low places with a precision straight edge on the slab. Now, assemble the whole jig using the bolts, washers, and nuts. 31 comments so far. jig router flatten slab. Hey, this is a wood project, wood moves more than that. Our Planing Sled is an affordable solution for surfacing or milling wide & live Unfortunately, my planer is usually either too small to handle such large pieces, or it would cause too much tearout on endgrain. This will cut down on the amount of your slab … Order your Woodpeckers Slab Flattening Mill today! We can now flatten HUGE slabs in minutes instead of hours! Woodpeckers Basic Slab Flattening Mill is not included. While expanded capacity is great, you'll also appreciate that the whole assembly can be condensed down to work on cutting board and end table sized projects without reaching across a … Archived. Due to COVID related raw material supply issues, this item will not be available until approximately 12/3/20. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. I make a Fast & Cheap Router Flattening Jig with Mike Montgomery from Modern Builds . Close. If my slab had an inch or more of twist I would do the flattening in stages. If you're like me, you can't justify buying a wide planer or sander for the few times you need it. For flattening a workbench, live-edge table or other wood slab too large to pass through a jointer or thickness planer, these bits are an effective, economical alternative. This innovative kit provides the necessary hardware to build an inexpensive large-capacity router sled for flattening slabs. At Slab Reaper Tackle, our customers come first and we pride ourselves on making sure you find exactly what you have in mind. The 1" thickwall tubes don't flex enough to measure without a dial indicator. Finding the right slab Flattening: A good job for a jig Many mills (and some Woodcraft stores) carry slabs. See more ideas about router, woodworking jigs, router sled. Three ways to flatten your slab, and which method is best. With a 3"-thick slab I should be able to get a at least a flat 2" thick slab when all is done. How Make a Flattening Jig for a Router: For this project you'll need a piece of melamine and a couple 2x4s. Don’t put off that natural edge project you’ve been dreaming about any longer. Contact us. You can mill thicker pieces, but you have to make and use some riser blocks to add capacity. + 7 S 0 P O N S O A R P A 7 E E D -1 -1 U J -1 0 F J -1 -1 300/400mm Aluminum T-Slot Miter Track Jig Slide Slab … Browse the Woodpeckers slab flattening … Feb 9, 2020 - Explore Scott Mihalik's board "Router Slab" on Pinterest. Woodpeckers Slab Flattening Mill 72" Extension Kit expands the capacity of the Woodpeckers Basic Slab Flattening Mill (sold separately) from 38” wide by 57” long to 38” wide by 129” long or 62” wide by 105” long. A half-sheet of 3/4″ ply and your plunge router is about all you really need to make this router sled/slab flattening mill. dustless system is clean, easy and fast. The jig doesn't sag in the middle. Wood Slab Flattening Mill for Wide Slabs, Burls, and Boards. Save slab jig router to get e-mail alerts and updates on your eBay Feed. Telephone: 03 97761521 Facsimile: 03 4206 7868 sales@woodworksupplies.com.au The 520 means it can do 520mm wide in one go so it will definitely handle that slab. Once the face is flat, simply switch bits to cut a straight square edge. The assembled sled lets you pass your router back and forth in an XY-plane to consistently flatten an entire slab. i gotta make one of these ive done quite a few slab tables and have always used a power planer and long level to flatten the tops this would sure make that job a lot easier thanks for reminding me of this jig.-- working with my hands is a joy,it gives me a sense of fulfillment,somthing so many … Just add this item to your cart, go through the checkout process, and you'll be able to download the project plans from your Account Page. Also, try checking an online supplier. Most of the wood that I level out with a router sled I plane down to around 1 to 1 ¾ inches thick, so using sections of 2×4’s as the bases for the sled works fine, but if I’m leveling a larger slab of wood that I want to be thicker, I simply attach the rails to … With smaller projects like a cutting board, you can absolutely do that, and I actually used that method in the second video. Router table sled for flattening large slabs. Synopsis: This shopmade router jig, designed by NBC sitcom star Nick Offerman, levels thick slabs to create Nakashima-style tabletops and other unique pieces. Router table sled for flattening large slabs. home | projects | blog. Extension rails available. We cut many of our own slabs with a portable chain saw mill, but realize that it’s no small undertaking to slab your own lumber. The Slab Flattening Mill works best with 2hp or larger routers, and the router plate is pre-drilled to accept 16 popular router models. Learn how in the first step of my live edge wood for beginners woodworking series. So I use the rigidity of the slab and shim under the 2×6’s so the runners will run even. https://www.wwgoa.com/video/flattening-large-wood-slabs-with-a-router If you need assistance, ideas, or special service, just ask and we’ll be happy to … This is major overkill for what we do but It is a cool design. In late July of 2018, myself and my podcast partner, Brad Rodriguez, took a trip out to the desert to hang out with Mike Montgomery and Ben Uyeda at their summer home in Joshua Tree California. No matter if you need to plane a small plank 40×30 cm or a huge slab 500×150 cm – the solution is always the same, TOT! The main benefits of TOT! 2593 posts in 4122 days #1 posted 10-06-2009 02:44 AM . Posted by 1 year ago. That's good enough for making a bench. I figured I would make a planing sled that accommodates one large slab. Flattening with TOT! 431. The SlabMizer MB200 Slab Flattener efficiently surfaces and flattens wood slabs, boards, burls, cookies, and other wide material with minimal labor. So I wanted to plane them together and match up the thicknesses. You can make all your cuts at the table saw and get this thing together and up an running easily in half a day. Keep your board stationary and move the lowered, positioned router to cut away warp, bow, twist and cupping on the face of the board. Please note that our 3010 rail Kit has changed from the pictures in that there is no longer any stock height adjuster hdw. Professional Woodworkers Supplies PO Box 10 Patterson Lakes Victoria, Australia 3197. router sled compared to competitive products: This innovative kit provides the necessary hardware to build an inexpensive large-capacity router sled for flattening slabs. Due to COVID related raw material supply issues, the Planing Sleds, WHEN OUT of stock, will not be available until approximately 12/3/20. I work with a lot of rough-sawn lumber and live-edged tree slices, like the one shown above. I have found that it’s best to shim evenly around the whole piece, rather than shim one side. Router Leveling Jig By: Erich Lage Flattening twisted and rough cut lumber is a breeze with this Jig. These wood slabs are on the smallish side. I'll also assume that you have a router with some kind of base, it can be either a plunge base or a fixed base.Watch the sled in action: The Deluxe Slab Flattening Mill accommodates slabs 38" by 57". This slab jig will help you make wood slab projects flat! The Slab Flattening Mill can handle rough workpieces up to 3-7/16" thick. RexMcKinnon. We can now flatten HUGE slabs in minutes instead of hours! included. (See page 64 for sources.) For the best finish, shim your slab so that it won’t move while you plane it. And rough cut lumber is a breeze with this system and use riser! Planer or sander for the few times you need it that there no! 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